Screen Printing: The Classic Choice
Screen printing is the most popular method for bulk T-shirt orders. It involves pushing ink through a mesh screen onto the fabric. The result is vibrant, long-lasting colors that won't fade even after hundreds of washes. Best for: Simple designs (1-6 colors), orders of 25+ pieces, and solid-color logos.
DTG Printing: Full Color Freedom
Direct-to-Garment printing works like an inkjet printer — applying ink directly to the fabric. This allows for photographic-quality prints with unlimited colors. Best for: Complex designs, photos, gradients, and smaller runs (1-50 pieces). Note: DTG works best on 100% cotton fabrics.
Cost Comparison
Screen printing has a setup cost per color but becomes cost-effective at scale. DTG has no setup cost but higher per-unit cost. For 100+ identical shirts, screen printing wins on price. For 10 shirts with a complex colorful design, DTG is more economical.
Our Recommendation
For corporate orders and team uniforms with a simple logo: Screen Print. For merchandise with artistic designs or photos: DTG. For premium corporate polo shirts with a stitched logo: Embroidery. Not sure? Contact our team and we'll recommend the best method for your specific order.
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Bulk discounts up to 30% — no minimum order required.